Trailer Deck Replacement

Discussion in 'Flatbed Trucking Forum' started by drew724, Sep 5, 2014.

  1. drew724

    drew724 Bobtail Member

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    Mar 28, 2013
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    Hi,
    I know this has been asked before many times but for some reason I get an error when I try to search for this topic.
    My 1997 48' Fontaine trailer sits out in an open field in central Texas and its not road worthy at the moment (no current tags/insurance). I'm restoring it and starting with the deck. I know apitong decking is the best replacement but is there a cheaper/easier way that is still safe? Its 1" thick. They don't make 1" plywood like at big box hardware stores. I guess I could double layer 1/2" treated plywood but that would be lots of cutting. Or Could I use treated 1x6 boards? I think they even make screws that go through both the wood and steel (if not, no biggie I'll just drill through the wood).
    Also, the pics i attached are old, all the wood has been removed already and most of the old screws that were rusted in place have been grinded down as best I could- it was a PITA!
    Thanks for your advice.


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    Attached Files:

    Last edited: Sep 6, 2014
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  3. G/MAN

    G/MAN Road Train Member

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    Instead of apitong you could use oak, but the price is comparable. I would not recommend plywood. Some shippers won't load a trailer with a plywood floor. Besides, plywood won't last very long. It could be used temporarily to patch a couple of holes until you can do it right. You need to use a hard wood for a trailer floor. If money is an issue, you might consider doing it piecemeal until you have the entire floor done.
     
    281ric Thanks this.
  4. barroll

    barroll Road Train Member

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    I'm in a similar situation, and my thread is just a few below yours. Do not use plywood. It has nowhere near the PSI rating needed for hauling freight. You can use steel plate if you don't want to get hardwood, but apitong is reasonably priced if you're going to be doing it yourself.

    http://www.trailerdecking.com/Default.aspx
     
    bigNATURE Thanks this.
  5. 281ric

    281ric Road Train Member

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    Weve all been at a starting point or in a bind, would doing it n sections or saving up to do it all be an option? I dont think you want to redeck it twice.
     
    SMTatham Thanks this.
  6. The Admiral

    The Admiral Heavy Load Member

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    Jul 18, 2010
    Akron,Ohio
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    If the majority of the deck is solid just repair what is bad. I would measure the old wood to get an idea of the thickness. My guess is 1" is a little too thick. The last repair I did I took the apitong to a wood working shop along with an old piece of floor and they milled it to the same height. By matching the deck you won't be tripping over the splice in the floor. As far as the old floor if it is curling up and warped, treat it with a 50/ 50 mix of boiled linseed oil and turpentine. Your floor will level out. Wear gloves and be carefull with the linseed it will burn your skin. May want to wear safety glasses too. That combo will soak right into your floor and if you do that every year or two you will never have to replace your floor. I'm a little picky so I try to match the floor pattern to what the factory did even if it means removing some surrounding floor to get it right. The old floor screws break off pretty easily and then you just put new screws in. I like apitong but any hardwood will do, i'd stay away from plywood. I would get several floor screw bits because you are going to eat them up. If you drill a hole with a drill bit it will take longer but go easier. God's blessing on you and your project! P.S. If you have gaps between the boards the boiled linseed oil will cause the wood to swell up and close up those gaps.
     
    Last edited: Sep 6, 2014
  7. drew724

    drew724 Bobtail Member

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    Mar 28, 2013
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    Ok, I get that treated plywood is not a good idea. For you guys saying "hard wood" what is this? Sorry, I don't know much about lumber.. How about just treated boards like you would build a wood deck with?
    Also, just to make it clear, all the old wood has been removed already- was not a fun job.
     
  8. KenworthGuyNH

    KenworthGuyNH Road Train Member

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    Hardwood..........well to keep it simple.....in native North American species suitable for this: either Red or White Oak.

    Apitong is imported....great stuff. If your old deck is all off; get the 1 5/16" stock and it will wear that much longer!

    Don't....DON'T use 5/4 PT decking for this......
     
  9. jldilley

    jldilley Medium Load Member

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    Indianapolis, In
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    Hi, Admiral. I just purchased a brand new Fontaine flatbed. This sounds like a great idea! :biggrin_25514: Is this something you recommend for brand new trailers, as well? Also, how does one apply the concoction?


    And to the OP, Fontaine has a program where they take old trailers like yours and refurbish them to like new condition. I'm not sure how much it costs, but maybe it'd be worth looking into.
     
  10. KenworthGuyNH

    KenworthGuyNH Road Train Member

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    I use the same mixture.............in the sun on anice hot day......with a brush!!!
     
  11. jldilley

    jldilley Medium Load Member

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    A brush it is! :)
     
    SMTatham Thanks this.
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