Caged Brake Chamber?

Discussion in 'Trucking Industry Regulations' started by keitht, Mar 10, 2013.

  1. keitht

    keitht Light Load Member

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  3. keitht

    keitht Light Load Member

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    A brake is usually "caged" for one of several purposes. It may be caged on a towed vehicle because no air is being suppled to that vehicle. In most cases, this involves Drivaway / towaway operations that are towing vehicles that do not require brakes. I'm not concerned with these. My question involves the next example.

    A driver has a leaking brake chamber so he "cages" the brake to stop the spring brake from setting up. The brake is still operative.

    393.40 requires all air brake vehicles manufactured after 1975 to be equipped with parking brakes as "required by FMVSS No. 121 (S5.6) in effect at the time of manufacture." This says that they need parking brakes, but leaves me in the dark as to how it would be enforced roadside.

    393.48 requires "all brakes with which a motor vehicle is equipped must at all times be capable of operating." The service side brake may be working, but the parking side could be "caged" so that 50% of the original brake is now not working as originally intended.

    The Out of Service book states that these conditions are included in the 20% rule:

    Drum (Cam-Type and Wedge) Air Brakes
    (a) Missing or broken brake shoe, lining, return spring (shoe or
    chamber), anchor pin, spider, cam roller, camshaft, pushrod, yoke,
    clevis pin, brake adjuster, parking brake power spring, or air
    chamber mounting bolt. (393.48(a))

    My best interpretation is this: That if the brake chamber was manufactured with a parking brake, then 393.48 requires it to work. And if a vehicle has two "caged" brakes, it is OOS. But I'm still researching it and if any one else has input, I'd like to hear it.

     
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  4. wis bang

    wis bang Road Train Member

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    You insert a T head bolt into the end of the chamber and engauge the spring that operates the emergency brake application when air pressure is lost. Tightening the nut draws the spring back to it's shortest length so it will not force a brake application. Applying the parking brake usually releases this spring so the bolt holds it in the caged or energised position allowing the chamber to be opened without an explosive release of the spring.

    The most common use is when a mechanic has to remove the brake chamber to replace the air diaphram that operates the service side +/or the one that compresses the spring to release the emergency/parking brake.

    New units used to come w/ the cage bolts mounted on the outside of the chamber. The prep mechanics used to remove them on the big fleets I worked for so they would not be available to the drivers.

    Wrecker drivers often cage the spring brakes on a damaged unit for towing. That is probably the 2nd most comon reason to cage brakes.
     
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  5. Pumpkin Oval Head

    Pumpkin Oval Head Road Train Member

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    When you have an air leak inside a brake chamber, the spring brake comes on and that dual will slide down the road, until you apply the t-bolt and tighten down the bolt with a 3/4" wrench or a crescent wrench. You should carry a cage bolt or two and a wrench to tighten the bolt, otherwise you can get stranded on a roadside. Also, carry a Vise Grip to clamp over the air hose going into the brake chamber, otherwise you risk not having enough air go to the other dual to keep that spring brake from stopping you. I got caught without a cage bolt at night and had to unhook and drive to a truckstop and get a bolt from a mechanic and then I installed it and got back on the road.

    This procedure should be taught in detail in driving school, but it was not.....but we had the theory and could figure it out from there. Every new driver should be told to carry these tools/part. I keep a flashlight, a t-bolt and a 3/4" wrench in my travel bag, as I slip seat and you never know what tools will be in the truck.....likely not the ones you need.
     
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  6. Scalemaster

    Scalemaster Heavy Load Member

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    Here you go.

    393.41 Interpretations Question 2:
    Question 2: Does 393.41 prohibit air brake systems from being equipped with a means to release the spring brakes for purposes of towing disabled vehicles in emergency situations?
    Guidance: No, provided the brakes are designed and maintained so they cannot be released unless adequate energy is available to make immediate reapplication of the brakes when the brake system is operable.

    It would be a brake defect, yes, and a violation under 383.41. But it would not equal "one defective brake", since the service brake would still be operable. It would not contribute to OOS under the 20% which applies only to service brakes.
     
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  7. Quickfarms

    Quickfarms Heavy Load Member

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    I caged some brakes a month ago and the new bolts required a 13/16 wrench not 3/4.
     
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  8. ‘Olhand

    ‘Olhand Cantankerous Crusty

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    A little off topic here--but think it needs to be said--IF you haven't ever caged a brake chamber(s)--please do not try to read about how to and then attempt it--you just might find yourself in a world of hurt--it is NOT as simple or as safe to do as it may seem...
    Just sayin.......
     
  9. wis bang

    wis bang Road Train Member

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    That was safety 101 when I first worked in a truck shop. the took me over by the one bench and showed the close to 8" hole in the block wall saying how lucky the mechanic was 'cause it missed him! Same reason they removed the t bolts from the new tractors, they wanted the driver to call for help.
     
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  10. keitht

    keitht Light Load Member

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    But does the OOS criteria apply only to service brakes? The "parking brake power spring" is listed in the OOS under the 20% rule.
     
  11. Class of 98

    Class of 98 Bobtail Member

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    Wondering what brand of brake chambers are the best quality. The made in China thing doesn't do much for me. Thanks
     
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