2008 ISM 500 CM876, injector replacement...clearance

Discussion in 'Trucks [ Eighteen Wheelers ]' started by wingover, Sep 16, 2018.

  1. wingover

    wingover Bobtail Member

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    Hi All,

    I have a bad injector that I want to replace. I am a bit confused on how to set the injector clearance after I put a new one there. Cummins talks about a dial indicator to measure the travel of the injector and also about turning the adjusting screw on the rocker arm for the injector.

    1. Can someone help me understand what is the point of a dial indicator?
    2. Any simple wording on how to adjust the injector?
    3. Any idea of the hole diameter in the injector body where you put the Cummins tool to pull the injector up? I like to build a tool myself.

    Thanks!
     
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  3. uncleal13

    uncleal13 Road Train Member

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    You may have better luck on rawze.com there are some real Cummins experts on there. A few here too.
     
  4. pushbroom

    pushbroom Road Train Member

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    See attached
     

    Attached Files:

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  5. wingover

    wingover Bobtail Member

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    Thanks. I have the manual but I don't get the part they call "socket" that the dial indicator arm should be exactly above? Is the socket in this case the injector head?

    Also, if I follow the adjustment instruction, meaning turn the screw down until in touches the plunger and back off 120 degree, why would I need the dial indicator?

    Thanks.
     
  6. Goodysnap

    Goodysnap Road Train Member

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    Yes,


    All they mean is put the contact point of the dial indicator directly above the ball that contacts the injector on the injector rocker. It's just so you get an accurate measurment. The dial indicator method is a way of checking to see if they are in adjustment.

    You can just use the adjustment procedure. The step about purging the fuel is critical to proper adjustment.
     
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  7. spsauerland

    spsauerland Road Train Member

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    When you set a Celect injector, you are setting with plunger travel all the way down. If overhead hasn't been run in awhile, the carbon and gunk gets smashed in nozzle orfices and you have a misfire. That is why they have step of spraying carb cleaner and a way to check without just performing the adjustment. When I run an overhead on engine with Celect injector I don't set injector unless I can let carb cleaner soak awhile. Tighten adjuster til you just feel it bottom and back off 2 flats.
     
  8. wingover

    wingover Bobtail Member

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    Sep 16, 2018
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    Thanks. I did read about using the carb cleaner. When you say " tighten til it bottom", do you mean until the rocker arm lowers the injector spring all the way down? Or tighten the screw in until the rocker arm just touches the injector top and then back off two flats?
     
  9. spsauerland

    spsauerland Road Train Member

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    Injector link will travel down. You will "feel" the plungers bottom. Just want to bottom them, not smash them.
     
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  10. Justrucking2

    Justrucking2 Road Train Member

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    Goodysnap and wingover Thank this.
  11. Goodysnap

    Goodysnap Road Train Member

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    [/Quote]



    You should do the entire overhead set, do not just do the one injector.[/QUOTE]

    Agree.

    Had a guy doing a few injectors on this engine and didnt follow procedure. Pulled all the rockers, slapped em in and didint set the overhead. Valve bridge was off the stem and it knocked the keepers off and dropped a valve on the road test. Kablooie!!!!!!. Flip the rocker and adjust adjust the one or better yet adjust the whole thing as stated above. Your in there anyhow. Make sure it's all good.
     
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